1. Home
  2. Products
  3. Pipe Repair (Mueller®)
  4. 540-549 Series
  5. 540 Series Single Section Full-Seal All Stainless Steel Pipe Repair Clamps

540 Series Single Section Full-Seal All Stainless Steel Pipe Repair Clamps

public://uploads/product/500_series_540_full-seal_all_ss_pipe_repair_clamp_bw_img.png

540 Series Single Section Full-Seal All Stainless Steel Pipe Repair Clamps

540 Series Single Section Full-Seal All Stainless Steel Pipe Repair Clamps - for 2" through 12" cast iron, ductile iron, steel pipe, A-C and PVC pipe.

Standard Lengths: 7-1/2", 10", 12-1/2", 15", 20", 30".

Full Line Catalog

 

Nominal

Pipe Size

 

Clamp size

- number

Clamp O.D. range*

 

Cast Iron

 

Ductile Iron

 

Cast Iron

O.D. PVC

 

Steel***

 

A-C Rough

Barrel

Inches

Millimeters

Min.

Max

Min.

Max

2"

235

2.35

2.63

59.7

66.8

50-250,A, B, C, D

All

-

2"

-

2-1/2"

270

2.70

3.00

68.6

76.2

50-250,A, B, C, D

All

-

2-1/2"

-

3"

297

2.97

3.25

75.5

82.5

-

-

-

3" O.D.

-

3"

345

3.45

3.72

87.9

94.4

-

-

-

3"

-

3"

373

3.73

4.00

94.8

101.6

50-250,A, B, C, D

All

-

-

-

3-1/2"

395

3.95

4.25

100.3

107.9

-

-

-

3-1/2" (4"O.D.)

-

4"

445

4.45

4.87

113.1

123.6

50-250, A

All

Class150,200

STD

-

4"

474

4.74

5.14

120.4

130.5

50-250,A, B, C, D

All

Class150,200

-

Class 100**, 150

4"

495

4.95

5.35

125.8

135.8

-

-

-

-

Class 100**, 150

4"

522

5.22

5.62

132.6

142.7

-

-

-

5" O.D.

Class150,200

6"

595

5.95

6.35

151.1

161.3

-

-

-

6" O.D.

-

6"

656

6.56

6.96

166.6

176.8

50-250, A

All

Class150,200

STD

-

6"

684

6.84

7.24

173.8

183.8

50-250,A, B, C, D

All

Class150,200

-

-

6"

705

7.05

7.45

179.1

189.2

-

-

-

-

Class 100**, 150

6"

740

7.40

7.80

188.0

198.1

-

-

-

-

Class200

8"

795

7.95

8.35

201.9

212.1

-

-

-

-

-

8"

854

8.54

8.94

216.9

227.1

-

-

-

STD

-

8"

899

8.99

9.39

228.4

238.5

50-250,A, B, C, D

All

Class150,200

-

-

8"

927

9.27

9.67

235.5

245.6

-

-

-

-

Class 100**, 150

10"

970

9.70

10.10

246.4

256.5

-

-

-

10" O.D.

Class200

10"

1070

10.70

11.10

271.8

281.9

-

-

-

STD

-

10"

1104

11.04

11.44

280.5

290.6

50-250,A, B, C, D

All

Class150,200

-

-

10"

1140

11.40

11.80

289.6

299.7

-

-

-

-

Class 100**

10"

1175

11.75

12.15

298.5

308.6

-

-

-

-

Class150,200

12"

1200

12.00

12.40

304.8

315.0

-

-

-

-

-

12"

1262

12.62

13.02

320.5

330.7

-

-

-

STD

-

12"

1310

13.10

13.50

332.7

342.9

50-250,A, B, C, D

All

Class150,200

-

-

12"

1340

13.40

13.80

340.4

350.5

-

-

-

-

Class 100**

12"

1400

14.00

14.40

355.7

365.7

-

-

-

-

Class150,200

*Verify pipe O.D. before selecting clamp size.
**CAUTION—O.D. of class 100 A-C pipe varies greatly. Measure pipe O.D.to assure proper clamp selection.
***Also fits PVC Plastic Pipe -ASTM D2241 SDR 17 and lower and ASTM D1785 schedule 80 and above.
Note: ForO.D. not shown contact our Customer Service Center or your Mueller Sales Representative.

To specify the catalog number, provide the following information:

  1. Style number—540
  2. Length—Standard length available (inches): 7-1/2 (list as “7”), 12-1/2, 15, 20, 30
  3. Sizenumber—from chart onpage 15.16
  4. Catalog number prefix or sufix for optional features, if desired.

The catalog number for a 540 Single Section Full-Seal Repair Clamp, 12"long for 8" cast iron pipe is 540-12-899.

Clamp style number

Clamp length

Clamp size number

540

12

899

Extra Nuts & Washers for Mueller Single Section Full Seal All Stainless Repair Clamps

Clamp size

Bolt size

Bolt part number

Nut part number

2"-3-1/2"

-

-

-

4"-12" (standard nut)

5/8"

311581

311582

Deep Socket Wrenchs

Specially designed for use with Mueller Full-Seal Repair Clamps. Long ratchet handlehas thumb-tipreverse. Deep sockets(3-1/4") havedouble hex (12 pt.)and1/2" square drive.

Part number

Description

515204

15-3/4" with reversibleratchet handle

515207

1-1/16" socketfor 2" andlarger clamps

Bonding device for cathodic protection

Metallic conductors are set in the gasket to provide contact between the band and the pipe surface and are available on all 500 series clamps.These conductors permitelectrical currentflow by establishing positive contact with pipe and band on each side of the pipe crack or break.

To specify optional bonding device for cathodic protection, add a prefiof “2” to catalog number. Example: 2-540-12-899.

Add-on feature allows long length wise repairs

The gasketis cemented into the bandin a 1"offset position. This allowsoverlapping the gasketwith the band ofanother offset clamp when repairinga longer than usual areaofpipe. Thisfeature isnotavailableon Servi-Sealstyleclamps.

To specify optional add-on feature for longer than usual repairs, add a prefiof “1” to catalog number.

Example: 1-540-12-899.